500 L Vacuum Homogenize and Emulsifier Machine Series (fixed Type)
Product Description
Introduction
Vacuum emulsifying machine is an ideal option to produce high-grade skin care products, pharmacy ointment, and many other kinds of creams which need to be very soft and smooth. It has the functions of heating, mixing, scraping, rotating at different speeds and vacuum supply. It has a very wide application from cosmetics (skin cream, hair gel, lotion ect) and food (jam, chocolate, sauces ect) to pharmacy (ointment, syrup, paste) and chemicals(painting, adhesives, detergents).
The machine is mainly made up of oil tank, water tank, vacuum homogeneous tank (main tank), heating system, mixing system, vacuum system, electric lifting system, operation control cabinet and piping system.
Features and Performance
- All tanks have 3 layers. They are all made from high quality SUS304. Internal and external surface is treated by fine polishing which is safe and good looking.
- Complex scraping board blending oar is suitable to every kind of complicated recipe and achieve optimizing effect;
- Polyethylene scraping board cater to body of blending groove and scrape out viscosity material on boiler wall;
- Homogenize is installed on boiler bottom to increase motor power more thoroughly and strongly. It uses advanced German technology, with unique structure. The material moves of high-speed in the multi-gap between the rotor and the stater, which forms a strong hydraulic shearing. During few production, it can exert homogenizing effect fully.
- Mightiness balance ISO tactic curve rotor is matched with stat or with corresponding structure to realize liquid high-capability cut,rubbing,centrifugal to make sure exquisite and slick cream; boiler body and pipe surface mirror polishing
- Customer can choose frequency conversion timing homogenize and highest rotate speed is 3500 r/min
- For the heating system and oil tank and water tank, the heating power is up to 8KW. The insulation system is installed outside of the external layer. It not only helps thermal reduction, also protect the operators being burned.
- The oil tank and water tanks are equipped with rating stirring dispersion device 0.75 KW, so that oil and water could be heated more quickly and evenly.
- Vacuum system is vacuum suction which applies Rotary Vane Vacuum Pump defaming treatment (tap water can be recycled and cooling). It will increase homogenization effect.
- The lid is with a light observation hole, which can keep control of the material emulsification situation in the kettle. There is a small material entrance, which is convenient to add special essence into the kettle.
- Bottom material discharging is easy to operate. The finished materials can be directly moved into the filling and packing system. The materials can also be dumped out, which is easy to clean.
- Control system is with digital time relay device, which can adjust the homogenize speed and working time depending on the features of different products. Electric cabinet can get all controls for power, temperature display, controlling voltage, current, and frequency together. Therefore, the homogenization machine settings has a reasonable combination. The operation is easy to learn.
General information
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Power supply
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380V, 50Hz
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Total rate
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23KW
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Machine weight
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1100kg
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Dimension
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1700mm×650mm×1700-2500 mm (main tank )
1200mm×600mm×1250mm (water and oil tank )
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Spare parts
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Spare parts for 1 year
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Guarantee
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1 year
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Commissioning
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Finish at buyer's factory and testing before shipment
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Working life
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More than 10 years
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Main tank
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Name
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100L emulsifying machine (Main Tank)
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Capacity
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Designed capacity: 100L
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Working capacity: 80L
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Min working capacity: 30L
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Material (SUS304)
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Internal layer thickness: 5mm
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Jacket: 5mm
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External layer: 3mm
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Working life
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More than 10 years
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Mixing way
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Frame type scraping/mixing and fixed oar
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Homogenizing way
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Upper
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Homogenizing power
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3kw
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Homogenizing speed
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2800 rpm (max 3500 rpm)
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Granule size
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0.2-0.6um
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Lid open way
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Electric lifting (hydraulic system is optional)
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Heating way
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Electric heating (steam heating is optional)
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Material feeding way
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Tilt and low valve
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Pressure
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-0.09Mpa
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